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PSA-Clearwater Impresses Pharmaceutical Giant Merck with Virtual FAT


When travel restrictions made an onsite factory acceptance test (FAT) impossible, the CARR Centritech centrifuge team of Pneumatic Scale Angelus in Clearwater, Florida (USA) quickly transitioned to a virtual FAT for a Powerfuge for Merck. What originally was expected to take a week at the customer site was completed in just three days, resulting in a successful FAT and a thrilled customer!

Mike Welch, PSA’s Director of Centrifuge Sales, explained, “For pharmaceutical companies like Merck, any disruption to the supply chain can result in devastating regulatory delays or potential shutdowns that bring the development and delivery of vital medications and potential vaccines to a halt. For our team, it serves a great reminder that we all play a part in this fight and our work has far-reaching and meaningful effects.”

Steve Curran, Merck’s Associate Director of Engineering, said, “Your planning and execution of this virtual FAT is a great example of commitment to innovation and commitment to meeting the project goals for the benefit of the future patients this equipment will serve.”

Pictured, from L to R: Darris Stowers, Gerald Cummiskey, Paul Gregowicz (black shirt), and Jim Davis (green shirt)

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Machine Solutions Gets Creative with Message of Support to Team Members inside Their Facilities


Headquartered in Flagstaff, Arizona (USA), Machine Solutions is a global supplier of process and testing solutions to the medical device industry. They have approximately 175 team members among their four locations/brand sites: MSI in Flagstaff; Steeger in Inman, South Carolina; Vante in Tucson, Arizona; and Plastic Weld Systems in Newfane, New York. To support their team members who remain onsite on split and varied shifts, some of those working from home collaborated to create the unique photo above. Neil Jaquez, Director of CPD, said they wanted to do something “to show the 130 team members who are keeping everything moving in our facilities that we are truly ALL in this TOGETHER.”

(Leave your own message of thanks to our team members who are working in our facilities or at client sites by clicking HERE.)

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Schib/BW Flexible Systems Provides Packaging Equipment for Facemask Production


Schib, which manufactures automatic packaging lines and flow wrapper packaging solutions as part of BW Flexible Systems, is in Monte de Malo, Italy, about 60 miles (100 km) northwest of Venice. When Schib’s leadership team learned a local business would be producing much-needed facemasks for the global market, they wanted to help.

Alessandro Stiffan, Schib General Manager, said the contractor planned to convert his production of textile finishing products to the production of facemasks. To avoid purchasing a machine for the temporary facemask production, he reached out to Schib.

“We already had the availability of a Schib CO-50 machine—a good fit for that product—and we immediately lent it to this contractor for free,” said Stiffan.

“This was a clear application, in my mind, of our Guiding Principles of Leadership and our Safety Covenant: we want to foster care and safe practices within our families and communities, we measure our success by the way we touch the lives of people. It was our call and we responded. It is a tiny contribution, but every drop counts when there is an emergency.”

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Design Group Engineer Adapts to Support Client’s Ever-Changing Needs


Melissa Heskett, a Design Group Project Engineer from the St. Louis office, has been providing both onsite and remote support to a key Personal Care Product client in Jonesboro, Arkansas (USA). From managing innovation projects to assisting in transitioning a haircare production line to producing hand sanitizer in the midst of COVID-19, Melissa has stepped up to support the customer’s shifting needs.

When fewer team members were left at the site due to COVID-19 remote work or needed time off as a result of a recent tornado, Melissa stepped in to support additional innovation trials onsite. She implemented new best practices to capture data for the Production and Quality Team and continues to work on tools, such as Workbooks, allowing the team to establish trial procedures, capture information and maintain organization. Melissa’s expertise and efforts have led to a six-month extension of services!

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BWP Customer in Netherlands Grateful to Service Tech Jürgen Lorkowski


A customer in the Netherlands called the BW Papersystems Hamburg, Germany Helpdesk hotline on Good Friday, reporting noise and vibrations at the cross cutter section of their Jagenberg folio sheeter and newly installed knives being worn out after only one week. Shortly after, the sheeter stopped completely, resulting in production losses. Service at the site was necessary, despite COVID-19 restrictions. Fortunately, there had not been any COVID-19 outbreaks at the customer plant, thus far, and they had adopted high safety and hygiene measures for prevention.

On Easter Monday, BWP Service Engineer Jürgen Lorkowski, from their Neuss office (across the Rhine River from Düsseldorf), drove almost two hundred kilometers (~120 miles) to the site to fix severe damage due to a burnt bearing. The customer was relieved and thankful for the fast and onsite support during these challenging days. As a precaution, Jürgen is temporarily working from home, following internal safety protocols and continuing to follow WHO guidelines for monitoring his health.

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BW Papersystems-Baltimore Facilities Leader Channels Inner Green Thumb


When COVID-19 hit, BW Papersystems in Baltimore suspended their plant service, which provided care for plants throughout the facility. No worries, though, as David Lietuvnikas, their facilities leader, stepped in to take on the plant watering duty. Team members called in, wondering how their plants would be cared for, only to learn that David was already taking care of them. “In this situation, those little things mean so much,” said Beth Bohns, BWP-Hunt Valley/Baltimore CPD Director. “David is that person who is willing to step up and take on more for the whole of the team! Very proud he is part of Team Baltimore.”

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BW’s Global Supply Chain Teams Become Creative Problem Solvers


As COVID-19 continues to significantly impact and, in some cases, decimate BW’s Transportation, Logistics and Customs (TL&C) providers and their capabilities, Eric Wert, Dir. of Global TL&C, and his Americas and EMEA site based teams, have been working above and beyond the norm to mitigate service interruptions/delays and added surcharges, and keep our inbound and outbound product moving. “Comments from site decision makers across the organization highlighting issues and concerns, and the creative and alternative actions Eric’s teams have taken, are inspiring to see,” said Mark Green, Corporate VP, Global Supply Chain. “This is truly a global team and its leadership at their absolute best!”

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Synerlink-France Field Service Team Provides Crucial Support to French Grocery Chain


Schreiber Foods Inc. is a global dairy company which produces and distributes natural cheese, processed cheese, cream cheese and yogurt. At their French manufacturing facility in Clery-le-Petit (about three hours northeast of Paris), Schreiber food lines supply all the dairy products needs for all of France’s System U group’s brands. System U is a major chain of supermarkets in France. Thanks to the adept skills of a team of field service and automation technicians of Synerlink-France, headquartered outside of Paris, the Schreiber Food lines have stayed up and running smoothly to meet the current COVID-19 demands on the food supply.

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Design Group-Atlanta Plays Critical Role in Stopping the Spread of Coronavirus


DG Pros listed right to left: Jerry Rodriguez, Roger Bramblett, Jerry Mickle and Michael Kuurstra

Design Group-Atlanta serves a Fortune 500 client known worldwide for its cleaning and disinfecting products that are helping combat the spread of COVID-19. Several DG-Atlanta professionals are currently providing key engineering support at this client’s manufacturing facility in Forest Park, GA. They are grateful the client has taken many precautionary measures to make the site as safe as possible. Temperature checks prior to entering the plant, issuing masks and gloves, hand sanitizers throughout the facility, and asking everyone to gather in smaller groups in the breakrooms to keep proper distance are a few examples. They even performed fumigation throughout the site to help eliminate germs. “Just the idea of us being part of the solution makes me say, “‘WOW!’ The world may never know what part DG had in all of this once it is said and done, but the DG family and our client will know,” said Jerry Rodriguez, Senior Project Engineer.

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PSA-Canada Uses Leftover 3D Printer Materials to Fight COVID-19


When educational toy manufacturer InkSmith, of Ontario, Canada, decided to switch gears and manufacture face shields to help healthcare workers stay safe during the COVID-19 outbreak, they reached out to the community for help. Pneumatic Scale Angelus-Waterloo (Canada) saw the request (and plans) for 3D printing of the headband portion of the shields and knew they could help. “We have been using leftover rolls from our 3D printer that don’t have enough material remaining to do any of our molds, so instead of throwing them away, we are using them for something amazing but incredibly simple,” said Jerrid Hergott, PSA-Waterloo Production Manager. InkSmith then cleaned, assembled and distributed the shields to local undersupplied hospitals.